The web inspection system by CAMEA represents a complex solution for optimizing production and saving costs by monitoring continuous strips of various materials, using a line scan camera.
Multiple positive effects of CAMEA WIS
The technology enables exact and reliable locating of defects and provides the customer with a map of defects. Based on it, the defective material can be avoided in the final processing.
The map of defects provides the user with information which can be used to control the material cuts and to manage the material effectively. No necessity of recycling the whole batch.
The web inspection system can analyse the machine and alert the user there is a damage on the manufacturing device, such as dented cylinders. Based on the anomalies, the faults can be detected in advance.
Data is the core of any improvement. Get a closer look at your product with an online feedback. This way, the technology can be adjusted on the fly.
Wide range of supported materials
CAMEA team has a unique combination of ITS and VIS design expertise, OEM manufacturing know-how, R&D, custom design and proficiency across a variety of traffic and industry applications required to make your next project a success.
This approach consists in providing fully-featured solutions. The services range from technology design, component delivery, system installation and integration, staff training to maintenance and post-installation support by CAMEA directly or through authorized partners.
This may include integration of components from various vendors or custom SW and HW implementations and modifications such as country-specific legislation issues, communication protocols
or custom GUI.
HARDWARE + SOFTWARE
CAMEA’s products can be provided as components to resellers or system integrators who are in need of specific parts. Selling of such products under the business partner’s brand is possible.
CAMEA Modular System for Industry
The main goal is to make the inspection system as modular as possible. This way it can satisfy the most customers, as every each one of them seeks a different application. That is, in general, either collecting statistics in order to get the idea about the number of defects, or using exact defect locations for further material management, for instance cut control. The system configuration ranges from a single camera with light, measuring one type of defects, to a large set of cameras recording/scanning from different angles and identifying every possible anomaly.
The system is equipped with state of the art web inspection cameras with high resolution sensors (up to 16 kpx), outstanding signal/noise ratio and line frequency of up to 250 kHz. The lens is mounted to the camera using a specially developed adapter, which allows remote management of the lens aperture and focus.
CAMEA illumination unit uses different wavelengths of light, eventually with special angle illumination to achieve best detection results even in the worsened conditions. The component is with its illuminance values up to 15,000,000 lux suitable to be employed in the most sophisticated applications with various types of defects to be detected.
The core of the system is a rack unit containing computational units for data processing. It also provides a power supply for all subsystems. Using standard industrial interfaces (Ethernet, RS232/485, etc.), it can communicate with other systems. In case of operation under more demanding conditions, it can be equipped with air-conditioning or a ventilation unit.
The server mainly handles control of the whole measuring process and communication with particular subsystems. Furthermore it processes image data and archives results of inspection.